Juice is a kind of drink made by processing the juice products obtained by physical methods such as pressing, centrifugation and extraction of fruit as raw materials. Juice retains most of the nutrients found in fruit, such as vitamins, minerals, sugars and pectin in dietary fiber.Often drink fruit juice can help digestion, embellish intestines, supplement the lack of nutrients in the diet.
There are two kinds of juice: pure juice and compound juice. In terms of pure fruit juice, it can be divided into two kinds: one is to use the original juice directly; the other is to dehydrate the fresh juice first, and then add water to reduce it into concentrated fruit juice. Most pure fruit juices are concentrated juices.
Our plant can handle bottle size from 100-2000ml. Capacity normally 2,000- 36,000 bottles per hour.Production efficiency is ≥97%
All the parts touch water adopts StainlessSteel 304 food grade(SUS316 as option).
All electric elements adopts famous brand, SIEMENS, OMRON, MITSUBISHI, SCHNEIDER, ABB..
We provide the turn-key projects, including A to Z parts, PET bottle blow system, water purification system, filling and packing system
Complete Production Drawing
CAD DRAWING LAYOUT
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OUR DIFFERENT MODELS OF FILLING LINE FOR CHOOSING!
CAPACITY (5000ML)(PER HOUR)
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WATER PURIFICATION SYSTEM
1. Raw Water Tank—Water Pump—Silica Sand Filter
2. Active Carbon Filter
3. Na+ Ion Exchanger Filter
4. Precision Filter (5um &1 um)
5. Reverse Osmosis
6. Ozone & UV sterilizer—Final Water Tank—Water Pump
All parts adopts Stainless Steel 304 food grade(SS316L as option).
Online type pressure auto self-protection device
Online type electricity indicator
Online conductivity display
Back washing system
Fault alarm display
JUICE WASHING- FILLING- CAPPING MONO BLOCK MACHINE
Using the reversal bottles washing type, bottle clamp stuck bottleneck, avoid the traditional bottle on rubber clip to block the bottle thread parts may be caused by the pollution.All rushed bottle clamp strictly in accordance with the requirements of the company and precision production, ensure that each bottle of each parts can be achieved in the clip interchangeability, effectively reduce the customer after-sales maintenance and the company's inventory costs and fees.(Adopt special design outsider bottle washing.)
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany igus corrosion resistant bearing no need maintenance.
Filling valve structure design is reasonable, the high speed, high precision.All parts using CNC machining center equipment. Improve the machining accuracy at the same time, ensure good interchangeability of parts. All filling valve sealing materials using ozone resistance, corrosion-resistant sealing ring. All contact with the logistics part of health materials. By filling machine lifting device, can do liquid level height adjustable. Bottle clamp and lifting mechanism of sliding sleeve adopts Germany igus corrosion resistant bearing no need maintenance.
The equipment uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
OTHER NECESSARY ACCESSORY MACHINES ON THE FILLING LINE
Juice Blending & Sterilizer
This system is including the syrup high shear tank, juice blending tank, filters, juice sterilizer, homogenizer, vacuum degassing machine, pumps…etc.
The purpose is to make the juice from the juice concentrate or flavor powder.
Bottle Invert Sterilizer
According to the technical characteristics of high temperature filling production line, the bottle sterilization machine is a special supporting equipment, which is developed by itself. The equipment tilts the product after filling and sealing, and makes use of the high temperature of the product itself to sterilize the bottle cap twice in a certain period of time to ensure the quality of the product. Products in the conveying process through two mutually vertical chain board guide, the implementation of automatic bottle pouring, delay sterilization, automatic stand up, the whole process is stable and reliable.
The spray sterilizer adopts five stages of hot water spray sterilization and gradual cooling and cooling. The equipment is equipped with automatic chlorine pump, which can adjust the amount of chlorine according to the water supply. The hot water is generated by the steam heating device, and the water after use flows into the tank of the rack and is recycled by the spray pump. If the temperature of the hot water cannot reach the set temperature, the heating device will properly heat it again. If the temperature of hot water exceeds the set temperature, it will be pumped to the cooling tower outside the workshop for cooling and recycling. The import and export of the spray sterilizer adopts dynamic transition, which reduces the squeeze and manual intervention.
Bottle Labeling Machine
Normally has 3 type labels:
* Sleeve Label Shrink Machine: Most for PVC and PET material.
* Hot Melt Labeling Machine: For OPP material
* Adhesive Labeling Machine: For plastic/paper material
Bottle Packing Machine
Normally has 3 types packing way:
● PE Film Shrink Wrapping Machine: use PE Film as material.
● Half Tray Shrink Packing Machine: use half tray and PE film as material.
● Caron Packing Machine: use carton as material
Links Machinery Also Provides Other Service
Our packaging equipment covers the field of beverages, alcohol, dairy, condiments and personal care products. According to the customer's packaging design and factory layout, we will provide you most professional packaging solutions, including bottle design, beverage formula, water treatment, pre-treatment, blowing system, filling system and packaging system.
In the future, we will keep up with the global beverage packaging industry trends and provides new set filling packaging solutions. To build the ultimate beverage factory with the newest industrial intelligence technology.