Carbonated drinks is to inject the Co2 into the water/beverage, Co2 is easily dissolved into water at low temperatures, which can be enhanced by adding minerals, vitamins, juices, etc.
Currently, in market, there are many carbonated drinks, like Cola, Fanta, Sprit and sparkling water….etc.
Our equipment adopts domestic and foreign advanced filling technology, to improve the mixing, so that it is not easy to turn the pulp when filling, filling more stable and rapid.
Our plant can handle bottle size from 100-2000ml. Capacity normally 2,000- 36,000 bottles per hour.Production efficiency is ≥97%
All the parts touch water adopts StainlessSteel 304 food grade(SUS316 as option).
All electric elements adopts famous brand, SIEMENS, OMRON, MITSUBISHI, SCHNEIDER, ABB..
We provide the turn-key projects, including A to Z parts, PET bottle blow system, water purification system, filling and packing system
Complete Production Drawing
CAD DRAWING LAYOUT
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OUR DIFFERENT MODELS OF FILLING LINE FOR CHOOSING!
CAPACITY (5000ML)(PER HOUR)
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WATER PURIFICATION SYSTEM
1. Raw Water Tank—Water Pump—Silica Sand Filter
2. Active Carbon Filter
3. Na+ Ion Exchanger Filter
4. Precision Filter (5um &1 um)
5. Reverse Osmosis
6. Ozone & UV sterilizer—Final Water Tank—Water Pump
All parts adopts Stainless Steel 304 food grade(SS316L as option).
Using the reversal bottles washing type, bottle clamp stuck bottleneck, avoid the traditional bottle on rubber clip to block the bottle thread parts may be caused by the pollution.All rushed bottle clamp strictly in accordance with the requirements of the company and precision production, ensure that each bottle of each parts can be achieved in the clip interchangeability, effectively reduce the customer after-sales maintenance and the company's inventory costs and fees.(Adopt special design outsider bottle washing.)
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany igus corrosion resistant bearing no need maintenance.
Filling valve structure design is reasonable, the high speed, high precision.All parts using CNC machining center equipment. Improve the machining accuracy at the same time, ensure good interchangeability of parts. All filling valve sealing materials using ozone resistance, corrosion-resistant sealing ring. All contact with the logistics part of health materials. By filling machine lifting device, can do liquid level height adjustable. Bottle clamp and lifting mechanism of sliding sleeve adopts Germany igus corrosion resistant bearing no need maintenance.
The equipment uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
OTHER NECESSARY ACCESSORY MACHINES ON THE FILLING LINE
PET Bottle Blow Molding Machine
This machine is use for kinds of different shape bottles(PET), widely use for different area, beverage, water, sparkling drinks, wine, beer…etc.
Semi-auto bottle blower:need workers to operate on the machine, speed slow, small investment. Auto bottle blower: automatic operation, high level of automation, suitable for middle and high speed production plant.
Carbonated Drinks Blending Mcahine
This system is including the syrup high shear tank, beverage blending tank, filters, cooling system, Co2 mixing machine, pumps…etc.
The detailed configuration is designed according to the type of beverage.
The capacity from 1000L to 20,000L/H.
Because carbonated drinks are filled at low temperature (usually 4-10℃), and the room temperature in summer is much higher than this, in such an environment, the moisture in the air is easy to cold condensation on the outer surface of the bottle, which brings inconvenience to subsequent packaging and operation, such as labeling. Especially if the packing is in cartons, dewdrop will wet the cardboard and cause serious damage. Therefore, a warm bottle machine must be set up after the filling machine to heat the bottle body to room temperature. Warm bottle machine is a tunnel type spray equipment, through the circulation of hot water spray heat exchange way to heat the bottle body, permanent three temperature zones (can also design more temperature zones).After section heating, the temperature of the beverage center reaches room temperature. The inlet and outlet of the warm bottle machine adopts dynamic transition, which reduces the squeeze over the bottle and manual intervention.
Bottle Labeling Machine
Normally has 3 type labels:
* Sleeve Label Shrink Machine: Most for PVC and PET material.
* Hot Melt Labeling Machine: For OPP material
* Adhesive Labeling Machine: For plastic/paper material
Bottle Packing Machine
Normally has 3 types packing way:
● PE Film Shrink Wrapping Machine: use PE Film as material.
● Half Tray Shrink Packing Machine: use half tray and PE film as material.
● Caron Packing Machine: use carton as material
Links Machinery Also Provides Other Service
Our packaging equipment covers the field of beverages, alcohol, dairy, condiments and personal care products. According to the customer's packaging design and factory layout, we will provide you most professional packaging solutions, including bottle design, beverage formula, water treatment, pre-treatment, blowing system, filling system and packaging system.
In the future, we will keep up with the global beverage packaging industry trends and provides new set filling packaging solutions. To build the ultimate beverage factory with the newest industrial intelligence technology.