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Each component is CNC processed for stable and quiet operation. Each has been inspected before being sent into the warehouse to ensure mechanical precision. - Waterproof container plates for round, square & nonstandard containers, fast changeover without requiring changing main components. - 8 container stations, with infeed and discharge conveyors on the same line. - Stable output rate of 27,000 BPH, infinitely variable speed adjustment, matching with filling machines and improving production output. - Safety doors: the machine stops automatically when the doors are open.
1. Strictly controlled fabrication
Each component is CNC processed for stable and quiet operation.
Each has been inspected before being sent into the warehouse to ensure mechanical precision.
2. Design features
- Waterproof container plates for round, square & nonstandard containers, fast changeover without requiring changing main components.
- 8 container stations, with infeed and discharge conveyors on the same line.
- Stable output rate of 27,000 BPH, infinitely variable speed adjustment, matching with filling machines and improving production output.
- Safety doors: the machine stops automatically when the doors are open.
- Label shortage alarm: to remind changing label reels when the labels are almost finished.
- Bottle shortage alarm: the machine stops when no bottle is detected on the conveyor, and runs automatically when bottles are detected on the conveyor.
- The labeling station is synchronized with the main engine. The main engine speed is adjusted according to the infeed speed, the labeling accuracy is guaranteed.
-Patented designs of camshaft and French curve, to guarantee the labeling accuracy and prolong machine life-span. Maximum rotation angle: 370°，with flexible application.
- Scratch-free infeeding device and stainless steel guiding star-wheel with well polished edges produces no scratch on the bottles.
The patented technology of scratch-free star-wheel has been applied in rotary labeling machine, replacing the worm-gear which produces scratches on the bottles (shown as below). The stability in mass production has been proved.
Common worm-gear infeeding Patented star-wheel system
- Highly precise labeling for the bottle neck.
- 8 dimensional adjustment for the labeling station with position display device for precise positioning. Rapid adjustment without requiring any tool.
- New labeling clutch to stabilize the label tension for smooth operation, 3-point label adjustment device stabilizes the label panel.
- Open press-bottle design allows any manual removal of containers.
- Container flow monitoring device allows automatic speed adjustment.
- Easy cleaning & maintenance.
- All the components are sealed against dust.
- All the material is corrosion resistant, suitable for industrial production.
-Professional waterproof design guarantees dry operating environment for all the bearings.
- Solo ONE independent main bearing facilitate the up & down movement. No locking & easy adjustment avoids position changes of the press-bottle turnplate and the main bearing during the re-locking.
- Safety clutch prevents blockage caused by fallen bottles.
- All electrical components comply with CE standards.
→ (Auto/ Manual) Container loading
→ Conveyor Transporting
→ Container separating
→ Signal detection
→ Label station receives the label-sending signal by the sensor
→ Label is sent rapidly to the required position on the container
→ Label pressing
→ Second Signal detection
→ Second Label station receives the label-sending signal by the sensor
→ Second Label is sent rapidly to the required position on the container
→ Second Label pressing
→ Labeled container transported on the conveyor
A. Labeling station
Servo motor: YASKAWA
Servo amplifier: YASKAWA
HMI: HITECH(CN-EN languages)
Photoelectric switch for product detecting: KEYENCE
Label sensor: LION /SICK
B. Mechanical parts:
Main bearing unit:
NORD AC motor
Danfoss speed regulating inverter
Gear driving system
Cam container plate driving system
Container top pressing system
Base-plate driving system
Height adjusting system
Special scratch-free bottle separating star wheel, connected with the main gear of the turn-plate to adjust bottle interval.
Chain board width: 82.6mm
Discharging star wheel:
Connected with the main gear
Label pressing device:
Combination of sponge and spring steel plate, stuck with Teflon.
Container guiding device: double coordinate durable cast nylon.
stable speed: 3,000BPH
Max. Label height
120 mm (Vertical)
Min. container diameter
Max. Container diameter
(customization required for ≥90)
Min. container height
Max. container height
(customization required for ≥320)
Inner label diameter
Outer label diameter
Machine size (LxWxH)
380 V 50 Hz 5.5-7 KW
Main Electrical Parts List
PLC extended module
Detecting sensor(reflection sensor)
Switching mode power supply
Universal self - reset converting switch
Emergency off switch
Intelligent current distributor